By solving customer challenges and proposing molds that adapt to societal changes, we’ve contributed to superior product creation and achieved large-scale mold production and global expansion.
1. Providing Stable QualityWe can manufacture and supply molds for casting machines of up to 4500t at five locations, including Japan. Standardized processes are globally implemented.
2. Cost ReductionWith production at overseas locations near our customers and optimal supply chains adapted to economic conditions, we propose cost-efficient solutions.
3. Reliable After-Sales Service
We provide maintenance, repairs, and urgent replacements, such as self-developed cooling components, at five locations globally, including Japan.
4. Global Support for Reliable Mold Supply
We propose optimal mold production and supply solutions from five locations globally, adjusting for each site’s workload to ensure the shortest delivery times.
At five global locations, including Japan, we provide mold concept design, analysis, manufacturing, and material inspection to meet customer needs with meticulous after-sales services.
Each process is standardized and globally expanded to ensure consistently high-quality outputs.
2023 Performance (91 Molds)More than 50% of our molds are large-scale, exceeding 800 tons.
With the installation of a 30t crane at the headquarters in Japan and a 50t crane at the China base, we can handle molds for casting machines of 3500–4500 tons in Japan and up to 6000 tons in China.
2023 Group Total Mold Manufacturing: 435 units
Simulation Analysis via CAE
Using CAE software, we theoretically analyze the casting quality of molded products in advance. As a specialized die-cast mold manufacturer, we aim to support customers with thorough simulation analysis services.
3D Mold Design System
We aim to provide molds with high quality and competitive pricing by incorporating manufacturability and assembly considerations into the mold design. Our VAVE proposals leverage insights from machining and assembly departments.
Top Quality, Fastest Processing, Minimal Setup with Advanced Equipment
Essential to creating high-precision molds is our state-of-the-art equipment. We continuously gather information and update our equipment when necessary. By optimizing cutting tools and setup processes, we achieve the fastest processing speeds and top quality.
3D Measurement for Stable Quality
We conduct automatic, contact, and laser measurements with gantry-type and multi-joint machines to measure precision surfaces and complex shapes. To maintain machining accuracy, we incorporate systems that feedback measurement data to each machine.
Paperless Mold Assembly
Our assembly process has become paperless, utilizing tablets for assembly drawings and models. A self-developed app manages feedback, photographic records, and checklists, ensuring quality assurance for completed molds.As a mold manufacturer, we address customer challenges with in-house developed products.
April 2017 Obtained Patent No. 6124298 for die-casting mold cooling structure
CHC - Mold Internal Cooling Half Cap
To enhance the efficiency of your die-casting production, we have developed a stainless steel cap that strengthens internal cooling by inserting it into cooling holes. This contributes to improved casting quality and productivity.
Enables more aggressive cooling designs compared to standard cooling designs.
Prevents rusting of cooling holes.
Features
MEIWA CO., LTD